Description
Benefits
Improve quality control and traceability
- Enhance quality control capabilities with prompted checks and standard reports for proactive error management
- Reduce manual record-keeping and human error for reliability
- Control user access to machine settings and test parameters with secure, password-protected log-ins
Minimize part processing time
- Speed up the inspection process by automating part entry and test parameter selection
- Electronically access your part-specific technique sheets on-screen to minimize time away from the machine
- The barcode scanner reads the job bar code or QR code to automatically pull up the correct test parameters and then log the part information in the database
- Eliminate manual wet bench parameter entry so inspectors can focus on part processing
Automated Record Keeping & Report Generation
A built-in database enhances quality control reporting capabilities by recording critical inspection data points, including:
- Inspection date & time
- Part number
- Customer
- Pass/fail status
- Recipe number & name
- Test parameters, including output current type and amperage
- Operator ID and comments
Save Long-term Costs and Increase Facility Throughput
- Save approximately 10 minutes per job by automating record keeping, locating the technique sheet for the part, and entering all the inspection parameters
- Reduce bottlenecks caused by lengthy magnetic particle inspections
- Utilize on-screen prompted process checks and reference materials to help with personnel onboarding, equipment training, and company best practices
- Spend less time on paperwork or reporting and more time inspecting parts
Features
- Resistive 12.1 in / 30.7 cm touch screen UI operator interface with
- Microsoft Windows 7 Pro and 64 GB of storage space
- Microsoft SQL Server Express database (2014)
- Barcode scanner capable of reading barcodes and QR codes
- 3,000 customer-programmable testing techniques
- 100 programmable custom user profiles to control access
- Network capable – ethernet or wireless
- Automated process control prompts to record daily UV light and bath concentration checks—the ability to record and view up to 30 days of trend data.
- Dedicated interface to consistently conduct tool steel ring tests, weekly checks, and monthly checks.
- The interactive user interface provides real-time feedback to alert if daily, weekly, or monthly checks are outside ASTM ranges.
- Bath concentration, UV light strength, white light, ambient light, and ammeter accuracy default settings are based on ASTM standards and can be customized to customer requirements.
- Machine software-generated lot reports stored on the hard drive and export capability through external media or network connections